WEBVTT

1
00:00:01.754 --> 00:00:06.072
It's probably something most of us never think about -- where do corks come from?

2
00:00:06.817 --> 00:00:08.798
And the simple answer is Portugal.

3
00:00:09.010 --> 00:00:18.159
Now, this is one of my favorite stories, an absolutely beautiful place and an invention that's maximized the cork harvest.

4
00:00:19.474 --> 00:00:21.987
Quercus suber, that's its Latin name,

5
00:00:22.535 --> 00:00:31.611
the species of western Mediterranean oak tree that has given us something very special for thousands and thousands of years, namely, cork.

6
00:00:32.434 --> 00:00:39.905
Now, scientists have been able to extract more from it, namely give us more cork for our bark.

7
00:00:43.635 --> 00:00:45.033
Do you like cork?

8
00:00:45.566 --> 00:00:48.623
I love cork. It's a fascinating material.

9
00:00:50.076 --> 00:00:53.954
Cork is impermeable, buoyant, elastic, fire-resistant.

10
00:00:54.551 --> 00:00:58.991
Professor Helena Pereira fell in love with it and this landscape as a child.

11
00:00:59.474 --> 00:01:02.169
Her research is now helping sustain its future.

12
00:01:04.455 --> 00:01:08.527
Cork can only be harvested from mature trees every nine years.

13
00:01:10.941 --> 00:01:14.184
You have to be deft, surgical with an ax.

14
00:01:15.111 --> 00:01:17.942
The trunk itself shouldn't be touched, only the bark.

15
00:01:18.826 --> 00:01:24.811
Two men strip this tree in just ten minutes. The yield, a pile of cork worth about $100.

16
00:01:25.980 --> 00:01:28.977
There is a little bit of snobbery in the cork industry.

17
00:01:29.356 --> 00:01:33.791
Corks for fine wine are literally punched from the raw materials.

18
00:01:34.419 --> 00:01:37.185
They're an integral part of how a good wine ages.

19
00:01:37.782 --> 00:01:44.625
Reconstituted corks from granules are rather less pleasing on [to] the eye, and they're only used for lesser wines.

20
00:01:46.191 --> 00:01:53.326
Professor Pereira and her colleagues discovered a way of getting more cork from the granules left over from the raw bark.

21
00:01:55.078 --> 00:02:02.828
At a cellular level, cork is a honeycomb of hexagonal prisms, millions of them, all a little warped and bendy.

22
00:02:03.462 --> 00:02:08.892
By adding a little moisture and some intense heat, they were able to stretch the cells.

23
00:02:09.766 --> 00:02:16.964
We expanded the cells so they became straight, and they increased in volume, of course.

24
00:02:17.367 --> 00:02:25.227
And the increase is quite heavy. The best case is we had over 80 percent increase.

25
00:02:25.786 --> 00:02:35.766
Equally surprising was the way they did it in the lab by moistening the granules in a special container and then simply popping them into the microwave.

26
00:02:38.378 --> 00:02:41.750
A few minutes later, and hey presto, bigger cork granules.

27
00:02:43.252 --> 00:02:48.342
On the left, the granules before. And on the right, after they were microwaved.

28
00:02:48.857 --> 00:02:51.179
Did you have to buy a domestic microwave?

29
00:02:52.201 --> 00:02:57.228
In fact, yes. In fact, yes. It was. We started with a domestic microwave, yes.

30
00:02:57.461 --> 00:03:03.012
This expanded granular cork has more and more applications, most obviously for insulation.

31
00:03:05.807 --> 00:03:08.916
In the factory, they rain down in their millions.

32
00:03:09.968 --> 00:03:17.130
The leading Portuguese producer, Amorim, is reasserting its market share against competition from plastic and metal bottle tops.

33
00:03:17.617 --> 00:03:20.476
Turnover last year was over $600 million.

34
00:03:21.539 --> 00:03:26.279
Outside in the sun, the factory's stockyard is full of cork planks.

35
00:03:26.826 --> 00:03:31.924
Making the most of the harvest has helped reinvigorate an ancient industry.

36
00:03:33.756 --> 00:03:42.605
Science is helping us preserve this landscape -- the same beauty, the same sounds -- outside and in.
